Interview WITH Carlos
FACTORY VISIT
We recently took a trip to northern Portugal, specifically the Porto and Braga areas. We visit the factories several times a year to check quality and ensure that the development and standard are of the highest quality.
Every time we visit the factory, we are reminded of why we have chosen them as a partner. The factory is family-owned and has existed for several generations. Their focus on quality, ethics and good craftsmanship is 1:1 with our values.
During the visit, we reviewed new methods, tested washes and adjusted fits on upcoming styles. We also got a look at new fabrics and details that we look forward to showing you in future collections.
CARLOS
Carlos is 59 years old, a passionate Benfica fan and admirer of Cristiano Ronaldo. Carlos works north of Porto where many of our productions are located.
He has been with us since the beginning and was involved in the implementation of the weaving machines. He has worked with weaving for 29 years and is today responsible for the entire weaving process, from receiving the yarn to daily quality control of the finished fabric.
A typical working day for Carlos involves reviewing orders, following up on new fabric developments and ensuring that all fabric is produced to high standards.
A TALK ABOUT THE PROCESS
What is important to keep an eye on during the weaving process, and how do you ensure good quality?
"We must pay particular attention to the needle guidance in the machines and the twisting of the threads. To ensure quality, we measure the yarn, check the grammage and monitor the thread pressure. In addition, the quality of the yarn is absolutely crucial to achieving a good end result. This is the first step from the raw cotton until it lands with us, and we must ensure that it progresses well in the process and the value chain."
What machines do you use, and how is the production itself done?
"We use Fleece, Jersey, Piquet and Rib machines, which work by needle selection. The production of a roll of fabric – typically 25 kg – takes at least 1 hour and 30 minutes, depending on the quality of the fabric."
What does your working day look like, and what motivates you most in your job?
"I start by reviewing orders and new fabric developments, but most importantly, it is ensuring that production runs flawlessly and with high quality. The most satisfying thing for me is when we avoid mistakes and deliver a result we can be proud of."
Behind the scenes
THE WEAVING PROCESS
Weaving is a central part of textile production, where yarn is transformed into fabric. The process takes place on weaving machines that cross threads called warp and weft threads in a precise pattern.
Depending on the desired fabric quality, different machine types are used, such as Jersey, Rib or Fleece.
During weaving, thread tension, needle guidance and yarn quality are closely monitored to ensure a smooth and durable fabric that can later be processed into clothing.
